What Grit Sandpaper Do You Need for Every Stage of Refinishing?

Achieving a flawless finish in automotive refinishing requires selecting the appropriate sandpaper grit for each stage of the process. Using the correct grit ensures efficient material removal, smooth transitions between coatings, and a surface that's ready for painting or clear coating. Here's a comprehensive guide to help you choose the right sandpaper grit at every step:

1. Removing Old Paint and Surface Imperfections

  • Grit Range: 80 to 150 grit

  • Purpose: Effectively strips old paint, addresses significant surface defects, and shapes body filler.

  • Application: Begin with 80-grit for heavy material removal. Progress to 120 or 150-grit to refine the surface and minimize deep scratches.

2. Smoothing and Feathering

  • Grit Range: 180 to 220 grit

  • Purpose: Smooths out scratches from coarser grits and feathers edges of repaired areas to blend seamlessly with the surrounding surface.

  • Application: After initial sanding, use 180-grit to eliminate coarse scratches. Follow up with 220-grit for a smoother finish, preparing the surface for primer application.

3. Preparing for Primer

  • Grit Range: 320 to 400 grit

  • Purpose: Provides a smooth surface for primer adhesion without leaving visible sanding marks.

  • Application: Sand the entire area with 320-grit to ensure uniformity. Finish with 400-grit to achieve a surface ready for primer.

4. Final Sanding Before Paint

  • Grit Range: 600 to 800 grit

  • Purpose: Ensures the primed surface is impeccably smooth, allowing for optimal paint adhesion and finish quality.

  • Application: After the primer has cured, wet sand with 600-grit to remove any imperfections. For metallic or pearlescent paints, progressing to 800-grit can enhance the final appearance.

5. Post-Paint Finishing

  • Grit Range: 1000 to 2000 grit

  • Purpose: Removes minor imperfections, orange peel, or dust nibs from the painted surface, leading to a high-gloss finish.

  • Application: Once the paint has fully cured, wet sand with 1000-grit to address any surface flaws. Progress through 1500 to 2000-grit for an ultra-smooth finish before polishing.

Additional Tips:

  • Wet vs. Dry Sanding: Wet sanding is often preferred in the finer grits (600 and above) as it reduces dust and helps achieve a smoother finish.

  • Consistent Pressure: Apply even pressure to avoid creating low spots or uneven surfaces.

  • Clean Between Stages: Always clean the surface thoroughly between sanding stages to remove dust and check for imperfections.

For a visual guide and more in-depth explanation, consider watching the following video:

Credits: Paint Society

By carefully selecting and progressing through the appropriate sandpaper grits, you can ensure a professional-quality finish in your automotive refinishing projects.


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